LWI V UNIXX III

The only laser welding solution made exclusively for the mold making industry.

ENGINEERED FOR MOLD REPAIR:

This unit has been developed for areas where the laser work shop needs to be prepared for any type of job. Regardless of whether hundreds of small inserts, one large mold, or production parts  need to be welded, the UNIXX III will fulfill any task with the highest precision.

The many software tools provided will ensure speedy and high precision processing.

The range of 700mm in the x axis and 400mm in the y axis enable you to process big components without the necessity of them being repositioned.

Small pieces with the weight up to 300kg can be processed on the working table aforementioned in UNIXX and the working position pivoted accordingly.

The positioning and height of the working table has been designed to level with a normal office chair to allow one to sit and work ergonomically, and provides enough legroom. The sturdy table tipped at a well positioned angle ensures that there are no obstacles in your way.

When working on very big pieces, the working table can simple be swivelled to the side to allow the component to be placed under the laser by forklift. The extended range length enables you to reach the area to be repaired quickly.

The head is equipped with a bracket allowing for rotation of the laser head and enables you to weld on edges and angles.

MATERIAL APPLICATIONS:

Most tool steels including: Tool Steel, Stainless Steel, Carbon Steel, Titanium, Aluminum, Nickel, Copper, Beryllium, etc.

UNIXX III BENEFITS:

  • Stability 100%
  • Ease of Use 95%
  • Versatility 95%

WHICH LASER TYPE IS RIGHT FOR YOU?

These lasers are also known as flash lamp or lamp-pumped lasers, as they utilize a lamp (bulb) as a pumping mechanism and a YAG crystal as the gain medium. Both reside in an optical resonator, , which provides reflection of the light and helps with the process of creating the laser light. Nd:YAG lasers use a water cooling system to control temp. and have some consumable parts, such as a Yag lamp that has to be changed periodically depending on use.

Fiber lasers utilize semiconductor diodes as the pumping mechanism and a doped fiber optic cable as the gain medium. In a fiber laser, the doped fiber optic serves as the resonator. Fiber lasers are the most reliable laser technology available today for material processing applications, offering the best combination of reliability and marking capability.

The many pros of a fiber laser include:

  • Highest beam quality
  • Air cooled with high ambient air temperature operating capabilities
  • Very efficient with low power consumption
  • Longest diode life (Up to 100,000 hours)
  • Less Optics Needed
  • Easy to integrate and service

Compare Models:

Technical Data LWI V Nd:YAG 120 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 120 W
energy adjustment mode voltage or PWM mode
voltage 160-500V
pulse width 1-20 ms
pulse frequency 1-20 hz
pulse fill 10 – 100 %
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 200 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, water/air heat-exchanger, temperature controlled fan
cooling option external cooler optional, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Technical Data LWI V Nd:YAG 150 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 150 W
energy adjustment mode voltage or PWM mode
voltage 160-500V
pulse width 1-20 ms
pulse frequency 1-20 hz
pulse fill 10 – 100 %
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 200 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, water/air heat-exchanger, temperature controlled fan
cooling option external cooler optional, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Technical Data LWI V Nd:YAG 200 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 200 W
energy adjustment mode voltage or PWM mode
voltage 200-500V
pulse width 1-30 ms
pulse frequency 1-30 hz
pulse fill 10 – 100 %
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 200 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, water/air heat-exchanger, temperature controlled fan
cooling option external cooler optional, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Technical Data LWI V Nd:YAG 300 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 300 W
energy adjustment mode voltage or PWM mode
voltage 200-700V
pulse width 1-30 ms
pulse frequency 1-30 hz
pulse fill 10 – 100 %
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 200 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, water/water heat-exchanger, external cooling required
cooling option external cooler required, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Technical Data LWI V FSS 150 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 15 joule
max. peak power 1,5 kW
max. average power 150 W
energy adjustment mode current
voltage 10 – 100 %
pulse width 0,1 – 50 ms /cw
pulse frequency 1-100 hz
pulse fill
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 100 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 800 W
Technical Data LWI V FSS 300 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 30 joule
max. peak power 3 kW
max. average power 300 W
energy adjustment mode current
voltage 10 – 100 %
pulse width 0,1 – 50 ms /cw
pulse frequency 1-100 hz
pulse fill
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 100 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 1,2 kW

Features:

Integrated Work Table

The useful high load capacity work table can be revolved under the laser head. The plain-milled slot profile worktop can be rotated and is locked. Supports and worktops provide free lead through. This allows you to weld long work pieces smoothly.

Concept: Flexible use

The enormous traverse paths of the extension arm enable the processing of long welding lines and large surfaces without repeat clamping of the work piece, while the laser head stays flexible and can also be manually tilted. Suitable for the processing of small to very large work pieces.

Operating Comfort

For an ergonomic and flexible workspace: Leg space and a manually adjustable head tilt provide the optimal conditions for the user. All operating elements are ergonomically attached closely to the working head. You have a direct view of all parameter settings.

Intelligent Axis Control

Precisely controls axis movements. This extends manual welding by its sophisticated automatic and programable functions. Touchscreen and Joystick terminals directly in your workspace provide a unique, simple control concept. Thanks to the completely integrated hardware, a separate computer is not needed.

Pulse Distance Synchronization

Provides a constant pulse overlapping through the dynamic synchronization of the pulse trigger with the axis movement. PDS ensures replicable welding results with different speeds and consistent, homogenous weld joints in all movement situations. Therefore, a higher operating speed can be reached.

Teach-In Programming

Enables the handling of complicated geometries in four axis without complex programming. A small number of support points are hit once on the contour of the work piece in advance. The user can subsequently move the programmed welding line forward and backward using the joystick and can also shift its position by offsetting the start point.

We want to help.

We can help you find the solution that you need. Better yet if you don't see a machine that meets your specific needs we would love to talk with you about creating exactly what it is you need. Give Alliance Laser the chance to be your partner.

Laser Welding Quote Request

Alliance Specialties and Laser Sales

Alliance Laser Sales California