T-BASE WORKSTATION
Increase productivity and easily replicate welding quality.
INCREASED PRODUCTIVY AND CONSISTANCY
The Workstation T-Base V3 expands your FLEXX, turning it into a compact, open welding station with a digitally-controlled three- axis work table and a separate height-adjustable laser head. With a unique control concept, you can extend manual welding via a precise motion control with sophisticated automatic and program functions. Your beneft: increased productivity and replicable welding quality!
MATERIAL APPLICATIONS
Most tool steels including: Tool Steel, Stainless Steel, Carbon Steel, Titanium, Aluminum, Nickel, Copper, Beryllium, etc.
T-BASE WORKSTATION BENEFITS:
- Stability 100%
- Ease of Use 100%
- Versatility 85%
WHICH LASER TYPE IS RIGHT
FOR YOU?
These lasers are also known as flash lamp or lamp-pumped lasers, as they utilize a lamp (bulb) as a pumping mechanism and a YAG crystal as the gain medium. Both reside in an optical resonator, , which provides reflection of the light and helps with the process of creating the laser light.
Nd:YAG lasers use a water cooling system to control temp. and have some consumable parts, such as a Yag lamp that has to be changed periodically depending on use.
Nd:YAG lasers use a water cooling system to control temp. and have some consumable parts, such as a Yag lamp that has to be changed periodically depending on use.
Fiber lasers utilize semiconductor diodes as the pumping mechanism and a doped fiber optic cable as the gain medium. In a fiber laser, the doped fiber optic serves as the resonator. Fiber lasers are the most reliable laser technology available today for material processing applications, offering the best combination of reliability and marking capability.
The many pros of a fiber laser include:
- Highest beam quality
- Air cooled with high ambient air temperature operating capabilities
- Very efficient with low power consumption
- Longest diode life (Up to 100,000 hours)
- Less Optics Needed
- Easy to integrate and service
Compare Models:
| Technical Data | LWI V Nd:YAG 120 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 120 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 160-500V |
| pulse width | 1-20 ms |
| pulse frequency | 1-20 hz |
| pulse fill | 10 – 100 % |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| Technical Data | LWI V Nd:YAG 150 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 150 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 160-500V |
| pulse width | 1-20 ms |
| pulse frequency | 1-20 hz |
| pulse fill | 10 – 100 % |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| Technical Data | LWI V Nd:YAG 200 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 200 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 200-500V |
| pulse width | 1-30 ms |
| pulse frequency | 1-30 hz |
| pulse fill | 10 – 100 % |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| Technical Data | LWI V Nd:YAG 300 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 300 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 200-700V |
| pulse width | 1-30 ms |
| pulse frequency | 1-30 hz |
| pulse fill | 10 – 100 % |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, water/water heat-exchanger, external cooling required |
| cooling option | external cooler required, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| Technical Data | LWI V FSS 150 W |
|---|---|
| laser safety class | 4 |
| beam source | FSS FullSolidState Fibrelaser, Diodes |
| wavelength | 1070 nm |
| max. pulse energy | 15 joule |
| max. peak power | 1,5 kW |
| max. average power | 150 W |
| energy adjustment mode | current |
| voltage | 10 – 100 % |
| pulse width | 0,1 – 50 ms /cw |
| pulse frequency | 1-100 hz |
| pulse fill | – |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 100 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, temperature controlled fan |
| cooling option | – |
| electrical supply | 1 phase, 90-250V, 50/60 hz |
| power consumption | 800 W |
| Technical Data | LWI V FSS 300 W |
|---|---|
| laser safety class | 4 |
| beam source | FSS FullSolidState Fibrelaser, Diodes |
| wavelength | 1070 nm |
| max. pulse energy | 30 joule |
| max. peak power | 3 kW |
| max. average power | 300 W |
| energy adjustment mode | current |
| voltage | 10 – 100 % |
| pulse width | 0,1 – 50 ms /cw |
| pulse frequency | 1-100 hz |
| pulse fill | – |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 100 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, temperature controlled fan |
| cooling option | – |
| electrical supply | 1 phase, 90-250V, 50/60 hz |
| power consumption | 1,2 kW |
| Technical Data | LWI V FSS 450 W |
|---|---|
| laser safety class | 4 |
| beam source | FSS FullSolidState Fibrelaser, Diodes |
| wavelength | 1070 nm |
| max. pulse energy | 45 joule |
| max. peak power | 4.5 kW |
| max. average power | 450 W |
| energy adjustment mode | current |
| voltage | 10 – 100 % |
| pulse width | 0,1 – 50 ms /cw |
| pulse frequency | 1-100 hz |
| pulse fill | – |
| PWM mode | 1 – 100 % |
| focal length | 190 mm |
| beam diameter | 100 µm – 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, temperature controlled fan |
| cooling option | – |
| electrical supply | 1 phase, 90-250V, 50/60 hz |
| power consumption | 1,2 kW |
Features:
Precise Work Table
The XY cross table, with its stable precision linear slide, screw drive and high-resolution stepper motor, provides the basis for exact positioning and high repeat accuracy. Your work piece can be accurately and flexibly set on the plainmilled aluminium slot profile slab.
Stable Stamp Axis
Thanks to its elaborate linear slide on four large stainless steel shafts and precision cylinder sleeve, the precise steering of high loads is guaranteed. The high-resolution screw drive with its powerful stepper motor provides both exact positioning and high processing speeds.
CAN-Step Intelligent Axis Control
Precisely controls axis movements. This extends manual welding by its sophisticated automatic and programable functions. Touchscreen and Joystick terminals directly in your workspace provide a unique, simple control concept. Thanks to the completely integrated hardware, a separate computer is not needed.
Pulse Distance Sync
Enables the handling of complicated geometries in four axis without complex programming. A small number of support points are hit once on the contour of the work piece in advance. The user can subsequently move the programmed welding line forward and backward using the joystick and can also shift its position by offsetting the start point.
Pulse Distance Synchronization
Provides a constant pulse overlapping through the dynamic synchronization of the pulse trigger with the axis movement. PDS ensures replicable welding results with different speeds and consistent, homogenous weld joints in all movement situations. Therefore, a higher operating speed can be reached.
Teach-In Programming
Enables the handling of complicated geometries in four axis without complex programming. A small number of support points are hit once on the contour of the work piece in advance. The user can subsequently move the programmed welding line forward and backward using the joystick and can also shift its position by offsetting the start point.
3PCD
With 3 Point Cycle Definition you can process circular type contours by using the PCD function with the XY axis. The circular path is precisely defined through the teaching of only three support points. You do not need to know the center or the diameter; the position on the work piece is optional. You can move along the programmed course either forward or backward by using the joystick.
Compatible with Rotating Device
Specially developed turning units increase the user value of your workstation. They incorporate all functions of CAN-Step control, available at the touch of a button, including pulse synchronization and “Teach in” programming. Additional features: • Swivel-mounted • Free implementation up to Ø40 mm • different chuck types, chucking range up to Ø 160 mm.
On Axis Light
This allows you to see into deep crevices or holes which would be in darkness if lateral illumination were used. The illumination comes alongside the optical beam and always illuminates accurately from above.
On Axis Shielding Gas Supply
A reliable on-axis shielding gas supply enables perfect welding even with highly-sensitive materials, such as titanium, for example. The welded joint is always flooded with shielding gas under 90 degrees. This prevents the sort of shadow effects and swirling which occurs when a lateral gas supply is used.
Display
The large backlit display provides the user with a direct view of all the important operating parameters. Adjustment limits are visualized.The adjustment of the parameters themselves takes place via the work chamber´s control elements.
We want to help.
We can help you find the solution that you need. Better yet if you don't see a machine that meets your specific needs we would love to talk with you about creating exactly what it is you need. Give Alliance Laser the chance to be your partner.
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