LWI V MOBILEFLEXX TOOLROOM
Ready for any place, up for any task, any time.
READY TO WORK WHERE, WHEN AND HOW YOU NEED:

In other words: highly mobile, extremely flexible and everything on board ready to go at a moments notice. This was the desire of many of our customers, which we adopted entirely as an ambitious challenge. As in the workshop, everything was to be connected and immediately ready for use. Also, tools and working materials should be complete and ready to hand. This also meant that shielding gas and suction would have to be fixedly attached to the mobile device.

The term “mobility” was also to be redefined and largely exceed the transport rollers which had been used so far. In addition to the newly defined rollers with jacking option, easy transport by forklift truck, pallet truck or even by crane were on the requirement list. Nothing was abandoned or dropped for financial reasons: the new ToolRoom was to meet all requirements and leave nothing to be desired. The first outlines already showed that with the ToolRoom we were to create something new which was to meet the requirements of the market exactly. The pilot production was already sold before the first laser was mounted.

Available as 150W, 300W and 450W FSS laser.

MATERIAL APPLICATIONS:
Most tool steels including: Tool Steel, Stainless Steel, Carbon Steel, Titanium, Aluminum, Nickel, Copper, Beryllium, etc.
MOBILE FLEXX BENEFITS:
  • Stability 85%
  • Ease of Use 95%
  • Versatility 99%

WHICH LASER TYPE IS RIGHT FOR YOU?

These lasers are also known as flash lamp or lamp-pumped lasers, as they utilize a lamp (bulb) as a pumping mechanism and a YAG crystal as the gain medium. Both reside in an optical resonator, , which provides reflection of the light and helps with the process of creating the laser light. Nd:YAG lasers use a water cooling system to control temp. and have some consumable parts, such as a Yag lamp that has to be changed periodically depending on use.

Fiber lasers utilize semiconductor diodes as the pumping mechanism and a doped fiber optic cable as the gain medium. In a fiber laser, the doped fiber optic serves as the resonator. Fiber lasers are the most reliable laser technology available today for material processing applications, offering the best combination of reliability and marking capability.

The many pros of a fiber laser include:

  • Highest beam quality
  • Air cooled with high ambient air temperature operating capabilities
  • Very efficient with low power consumption
  • Longest diode life (Up to 100,000 hours)
  • Less Optics Needed
  • Easy to integrate and service
Compare Models:
Technical Data LWI V FSS 150 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 15 joule
max. peak power 1,5 kW
max. average power 150 W
energy adjustment mode current
voltage 10 – 100 %
pulse width 0,1 – 50 ms /cw
pulse frequency 1-100 hz
pulse fill
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 100 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 800 W
dimensions 1200 x 1627 x 960

 

Technical Data LWI V FSS 300 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 30 joule
max. peak power 3 kW
max. average power 300 W
energy adjustment mode current
voltage 10 – 100 %
pulse width 0,1 – 50 ms /cw
pulse frequency 1-100 hz
pulse fill
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 100 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 1,2 kW
dimensions 1200 x 1627 x 960

 

Technical Data LWI V FSS 300 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 45 Joule
max. peak power 4,5 kW
max. average power 450 W
energy adjustment mode current
voltage 10 – 100 %
pulse width 0,1 – 50 ms /cw
pulse frequency 1-100 hz
pulse fill
PWM mode 1 – 100 %
focal length 190 mm
beam diameter 100 µm – 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 2,5 kW
dimensions 1200 x 1627 x 960
Features:
Suction

Shielding gas and suction are fixedly attached to the mobile device.

Tools on Hand

Built in toolbox mean that important tools and working materials are complete and always on hand easily accessible.

Intelligent Axis Control

Precisely controls axis movements. This extends manual welding by its sophisticated automatic and programable functions. Touchscreen and Joystick terminals directly in your workspace provide a unique, simple control concept. Thanks to the completely integrated hardware, a separate computer is not needed.

Pulse Distance Synchronization
Provides a constant pulse overlapping through the dynamic synchronization of the pulse trigger with the axis movement. PDS ensures replicable welding results with different speeds and consistent, homogenous weld joints in all movement situations. Therefore, a higher operating speed can be reached.
Teach-In Programming
Enables the handling of complicated geometries in four axis without complex programming. A small number of support points are hit once on the contour of the work piece in advance. The user can subsequently move the programmed welding line forward and backward using the joystick and can also shift its position by offsetting the start point.
3PCD
With the 3 Point Cycle Definition you can process circular type contours by using the PCD function with the XY axis. The circular path is precisely defined through the teaching of only three support points. You do not need to know the center or the diameter; the position on the work piece is optional. You can move along the programmed course either forward or backward by using the joystick.
Rotating Access Add-On
Specially developed turning units increase the user value of your workstation. They incorporate all functions of CAN-Step control, available at the touch of a button, including pulse synchronization and “Teach-in” programming. Additional features: • Swivel-mounted • Free implementation up to Ø40 mm • different chuck types, chucking range up to Ø 160 mm.
Pulse Width Modulation
In the lower power range, which depends upon high stability, traditional lasers are inclinined toward a low „pulse to pulse stability“ and thus to a non-uniform welding result. The Pulse Width Modulation (PWM) gives a vastly more fine and stable coordination, as the internal energy supply here works in the area of the optimal output.
Pulse Shaping
Free pulse shaping enables the setting and saving of all possible variations in the pulse process. Materials with different thermal coefficients of expansion thus show a clearly better welding behaviour – your laser´s area of application thus expands.
On Axis Light
This allows you to see into deep crevices or holes which would be in darkness if lateral illumination were used. The illumination comes alongside the optical beam and always illuminates accurately from above.
On Axis Shielding Gas Supply
A reliable on-axis shielding gas supply enables perfect welding even with highly-sensitive materials, such as titanium, for example. The welded joint is always flooded with shielding gas under 90 degrees. This prevents the sort of shadow effects and swirling which occurs when a lateral gas supply is used.
We want to help.
We can help you find the solution that you need. Better yet if you dont see a machine that meets your specific needs we would love to talk with you about creating exactly what it is you need. Give Alliance Laser the chance to be your partner.

Laser Welding Quote Request

Alliance Specialties and Laser Sales

Alliance Laser Sales California